Facial Tissue Folding Machine and Packing Machine Paper Production Line
Description
Automatic High Speed Facial Tissue Paper Production Line Servo Motor Driven is is mainly for the production of boxed facial tissues, soft drawing facial tissues and v fold paper towels.The whole production process goes like this: raw paper fed into the folding machine and folded facial tissues output, slit and sorted automatically and loaded into box packing machine or plastic packing machine. This production line is exported to Europe and Southeast Asia and other markets, has won the praise of the new and regular customers. It adopts advanced PLC computer programming system and speed adjust by inverter, automatic stacking unit. HMI operation panel to input all data.
Specification
| Model | 2L | 3L | 4L | 5L | 6L | 10L | Other sizes to be specified. |
| Jumbo roll width | 400mm | 600mm | 800mm | 1000mm | 1200mm | 2000mm |
| Unfolded size | 200x200mm±2mm 210x210mm±2mm 250x230mm±2mm |
| Folded size | 200x100mm±2mm 210x105mm±2mm 250x115mm±2mm |
| Jumbo roll diameter | ≤1200mm. |
| Inner core diameter | 3”(76mm) |
| Raw Material | 13-18 g/m2 for 2 plies, 18-35 g/m2 for single ply wooden pulp tissue. Other g/m2 to be customized. Other material like Nonwoven or Airlaid to be customized. |
| Production Speed | 900-1200 sheet/min/lane, depending on sizes, paper quality and workers operation. |
| Folding Section | Vacuum folding with vacuum pump. V fold/Interfold. N fold, M fold, C fold or special folding to be customized. Upper blades fixed, bottom blades rotating. |
| Unwinder Section | Two Back Stand. Automatic loading jumbo roll pneumatically. With wide flat belt driven. With tension system manually adjusted by cone pulley Driven by independent motor, each jumbo roll controlled by an independent motor. NO chain. |
| Embossing section | Steel to rubber embossing units. Pneumatic control system. Controlled by cylinders. With felt oil wiper for removing static electricity, tissue wastes, and dusts from the rollers. |
| Tension system | Manually adjusted by cone pulley or speed controller. |
| Counting system | Pneumatic counting. Left-Right stagger counting or ink mark. |
| Control system | Frequency speed control (inverter control) JOG function Emergency stop function Auto stop if paper breaks. Optical sensor detecting |
| Installed Power | 4-11KW for main motor, 7.5-37 KW for vacuum pump, 3phase 380V 50hz or customized. |
| Air Pressure | 0.5Mpa(prepared by the customer). |
| Cutting System |
| Cutting machines | Log Saw | Auto Band Saw |
| Cutting Speed | 80-130 cut/min/channel x 1 or 2 channels | 40-70 cut/min |
| Workable tissue bundle sizes | width: 45 mm - 120 mm, Adjustable Height: 30mm -140 mm, Adjustable Length: 200-2800mm of arbitrary length servo tracking (adjustable) |
| Cutting sizes | Servo tracking, adjustable. |
| Control system | Servo tracking, PLC control, LCD touch screen display. |
| Installed Power | 8KW , AC380V 50hz or customized. | 4KW , AC380V 50hz or customized. |
| Packing System |
| Machines | Fully-auto Carton Box Packing Machine | Fully-auto Soft Type Plastic Packing Machine |
| Packing Speed | 25-30 box/min | 60-75 bag/min |
| Installed Power | 0.75Kw for main motor 2.4Kw for Heating power, 3phase 380v 50hz or customized. | 5.4Kw for main motor 3.6Kw for Heating power, 3phase 380v 50hz or customized. |
| Optional Items |
| Lamination Section | Nested to nested or Point to point Lamination. |
| Embossing Section | Steel to steel or steel to rubber. Newly-innovated embossing technology. |
| Printing Section | 1-4 colors flexographic printing Water-based ink printing Ceramic anilox Drying system Closed printing system |
| Auto Web Guide System | Electrical system |
| Auto web tension system | Famous brand |
Main Specification
Face Tissue Paper Production Flow Chart : unrewinding jumbo roll --embossing unit ---folding unit ----slitting (cutting) ---counting ---output.
1.Jumbo roll stands: 2 : Wallboard type strcutuer, 20mm thickness steel plate
2. Mian machine structure: Wallboard type strcutuer, 50mm thickness steel plate
3. Equipped with pneumatic type wide belt to convey paper,each jumbo roll has independent tension adjustor and left-right adjusting device.
4.Pneumatic lifting jumbo roll unit to reduce the labor strength.
5.Auto stop when paper breaks to decrease the waste of paper
6. Cutting width is adjustable from 100-210mm freely.
5. Optional Units: embossing unit and edge embossing unit.
8.Roots vacuum bump absorbing system with strong suction,negative pressure is stable.
9. adopts advanced Siemens PLC computor program control, Siemens frequency invertor to adjust speed ,
10. auto counting and arrange piles,with touching screen Parameter Settings
11. Embossing unit: Steel to Steel
Electrical Parts and other Parts brand
| NO | Name | Brand | Original Place |
| 1 | Motor | Siemens | China |
| 2 | Pneumatic Parts | Omron | Germany |
| 3 | Vacuum Pump | Longtech | Taiwai |
| 3 | Frequency converter | Delta | Taiwai |
Product Description
High Quality Facial Tissue Machine Paper Product Making Machinery
Features:
Facial tissue making machine working flow:The jumbo rolls which have been slit into the desired width are cut by the slitting cylinders,and then interfolded into interoverlapped rectangular facial tissue sheets.
This machine adopts independent servo motor drive,and automatic paper tension control automatic marking functings.It featurse of high speed,nice folding and easy operation.
1.Can order steel to rubber embossing rolls,pneumatically separated.
2.Wallboard rack and Machine running stability and extremely good and fast.
3.Pneumatic jumbo roll loading,pneumatic paper driving,stepless speed additionstment,and web tension control.
4.Equipped with roots type vacuum pump for stable running of the machine.
5.Make various products width as requirement.
6.Equipped with edge embossing unit to keep the plise together.
7.The machine will stop when the paper broken.It avoid waste caused by no paper or paper broken.
8.The web can be threaded on the machine by the two jog buttons,It's more safer and easier to thread the web.
1. Specification of Facial Tissue Folding Machine:
| Machine Model | SYM-190/6L (Other size to be specified) |
| Finished Products Unfolded Size | 95x(120-210)x2mm |
| Folding Products Size | 190x(120-210)x2mm |
| Raw Material Width | 1260mm |
| Raw Material Diameter | 1200mm |
| Raw Material Core Diameter | 76.2mm |
| Output Capacity (8 hours) | 2000-3000kg |
| Embossing Unit | Steel to rubber |
| Edge Embossing | Steel to steel edge embossing, independent pneumatic regulation |
| Slitting Unit | Pneumatic slitting |
| Main Servo Moter Power | 5.5kw |
| Unwind Frequency Motor Power | 1.5kw (2 units) |
| Vacuum System | 18.5 kw Vacuum pump (Taiwan Roots blower) |
| Pneumatic System | 3HP air compressor,Min. pressure 5kg/cm2PA (Provider by user themselves) |
| Driving System | Timing belt |
| Dimension | 5870x2800x2207mm |
| Weight | About 5 tons |
2. Specification of Single Channel Log Saw Cutting Machine:
| Designation | Parameter values |
| The length of the none cut off facial tissue | minimum 500mm |
| The Height of tissue | 30~130mm |
| Machine Speed | 20~150cut/min |
| Operating speed | 20~120cut/min |
| Round blade outer diamete | Φ610mm |
| Paper cutting circular knife top speed | 980R/min |
| Finished products specification | 70~300mm |
| Paper width | 70~110mm |
| Cutting Length | 70~300mm |
| Left-over Length | 20~65mm |
| Power | 11KW |
| Power supply | 380V 50Hz |
| Air source | 0.5~0.8MPa |
| Machine Size | 4600*1700*2500mm |
| Weight of machine | 2300~2600kg |
| Brake | Parameter setting (auto/manual) |
| Stepping sharpening knife | Parameter setting (auto) |
| Pneumatic sharpening knife | Parameter setting (auto/manual) |
| Blow air | without |
| The total pressure switch | Value (not) |
| Human-computer interface | DELTA |
| Frequency changer | |
| Servo Drive | DELTA |
3. Specification of Facial Tissue Packing Machine:
1. Adopting packing way by wrapping, folding and sealing with compact structure, it makes the package look beautiful and the seal tightened.
2. Controlled by stepless speed regulation, touch screen and PLC, the display on the human-machine interface makes maintenance more simply.
3. Applied with auto-arranging feeding conveyor, it is convenient to connect the conveyor with automatic production line, saving the labor cost to the maximum.
4. It saves much packing material by means of photocell checking, servo tracking, and auto-stop of film feeding without product.
5. High automation, high profession, high efficiency and less trouble.
6. With wide packing size range, various packing sizes can be quickly interchanged.
| Tissue sizes: | L: 150-400mm W: 150-200mm H: 35-150mm |
| Packing speed: | 40-70 bags/min |
| Air supply: | 0.5-0.8MPa |
| Machine weight: | 3300kg |
| Outer dimensions (LxWxH): | 5885x3560x1925(mm) |
| Heating power: | 3.6kw |
| Motor power: | 3.6kw |
| Packing size: | ≤230x190x100(mm) |
| Working noise: | ≤78dB |
| Packing film: | CPP |
| Power supply type: | 380V, 50Hz |
4.Specifications of Semi Automatic Two Outlets Multi Bags Packing Machine:
| Packing Size | ≤500x300x110mm (LxWxH) |
| ≥220x120x90mm (LxWxH) |
| Packing Speed | 10-20 bag/min |
| Gas Pressure | 0.5mpa-0.8mpa |
| Voltage & Frequency | 380V,50Hz,3Phase |
| Total Power | 0.8kw |
| Weight | 1000kg |
| Overall Dimension | 4900x1650x1280mm |
| Tissue paper bag (one row/two rows) | Tissue paper bag (one row/two rows) |
Packing & Delivery
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