Two Rolls Wrapping Toilet Roll Production Line , PLC Program
Control
Description
Two Rolls Wrapping Toilet Tissue Paper Roll Making Machine
Production Line consist of a rewinding unit, accumulating unit, automatic transfer
unit, and an automatic log saw, which are all synchronized through
advanced operating system. Throughout the line we have installed
web tension controllers, abnormality sensors, emergency and safety
stops, and a synchronized frequency conversion driver to ensure
flawless production.
The process starts by loading the specified number of jumbo rolls
using automatic pneumatic loading system into their respective
positions. Then they are threaded through the machine with jogging
buttons through the various stages until reaching the starting
position on the premade core. Then with a push of a button the
production cycle begins.
This cycle starts by winding the web of tissue onto its core and
driving them into trimming and tail sealing. Thereafter the
finished log is ejected into the accumulator which stores any
specified number of logs, and automatically feeds them in pairs of
two into the in feed conveyor of the Log Saw. With advanced cutting
and blade sharpening system, this automatic log saw cuts the two
logs into the desired final roll width in a precise and
electronically controlled manner. They come out of the log saw by
two exit conveyors for further packing according to customer
marketing needs.
Technicals Parameters
Full-automatic rewinding machine
Machine Model | 1092 | 1575 | 1760 | 2200 | 2500 | 2800 | 3000 | 3200 | 3500 |
Width (mm) | 1300 | 1800 | 2000 | 2200 | 2500 | 2800 | 3000 | 3200 | 3500 |
Finished Products Diameter | f 90 - 150 (Tightness can be adjustable) |
Finished Products Inner Diameter | f 30 - 50 mm |
Jumbo roll diameter (mm) | f 1500(Other sizes can be ordered) |
Jumbo Roll Inner Diameter | 3”, 76.2 mm (other sizes can be ordered) |
Perforation distance (mm) | 4(blade): 90 - 160mm, 2 (blade): 180 - 320mm Air pneumatic separating unit |
Production speed | 180 - 220 m/min |
Parameter set | Man-machine Interface Operation System |
Programmable controller | PLC program |
Mechanical driving | Driven by step less speed-regulator to guarantee the precise length
of final products. |
Jumbo roll stand | 2 plies (can be ordered) |
Air pneumatic system | 5 Pa (air-compressor), the minimum pressure 5kg/cm2 pa (customers
should be prepared by themselves) |
Power | 18.5KW (Frequency speed-regulate ) |
Overall size | 9 X 3.2 X 1.8 M |
Weight of equipment | 4000 - 15000kg (approximately) |
Chosen items (Should be ordered separately) |
Embossment | Single embossment, double embossment, steel to steel embossment |
Jumbo roll stand | 1-3 plies |
Jumbo roll stand driving | Driven by variator |
Rewinding unit | Non-core unit |
Printing unit | Heliotype printing unit |
Side rolling embossment | Steel to steel |
Perforation mode | Air pneumatic separating unit |
Smooth embossment | Steel to steel, Steel to rubber ; |
Kitchen towel | Point-to-point embossment glue laminating system (should be ordered
separately); No counter point embossment glue laminating system
(separate order). |
Remote telecom service system | Should be ordered separately. |
Large paper cutter
Rolled core length | 1092-3500 Different in rolled core length, different in machine price. |
Finished products diameter | 105±5mm (other sizes from 90-150mm can be ordered) |
Horizontal cutting length | Changeable, Servo control, Tolerance ±1mm |
Machine speed | (100-160 cuts/min, 2 rolls/cut) |
Operation speed | (140cuts/min, 2 rolls/cut) |
Function model | Spiral rotating the round blade & Continued Paper Roll Marching |
Driving control | Servo motor driving |
Knife grinding | Pneumatic grinding wheel, time can be controlled on panel. |
Round blade outer diameter | 610mm |
Clamping tool | Exchangeable (outer diameter of finished core can be designated.) |
Finished products specification: | Rolled core outer diameter 90mm-150mm Cutting length 50mm-300mm Left-over length 25mm-50mm |
Power | 10 KW |
Machine size | LXWXH (M) = (7-9) X 2 X 1.8 M |
Weight of equipment | 3T |
Full-automatic medium size packing machine
(1) . Wrap page: toilet paper roll
(2) . Wrapper: CPP packaging film
2.1. Thickness of the packaging film: 0.018mm~0.06 mm;
2.2. Maximum diameter of packaging film: 380mm?
2.3. Core diameter of packaging film: 75mm~78mm;
(3) . Speed (P/min): Maximum speed 120
(4) . Over size: 6630mm x 1035mm x1 700mm
(5) . Power: 9KW
(6) . Weight: 1500kg
Feature
1. Automatic core feeding system, automatic log pusher after
rewinding, then rewind the new log again.
2 . Automatic edge-trimming, core feeding; auto edge trimming, glue
spraying and sealing synchronously in one time. Leaving 10-18mm
tail, easy to rewind again, so reducing shortcut waste and save the
cost.
3 . Adopts international advanced PLC programmable controlling
technique, man-machine interface operation, data set and parametric
fault shows on touch screen.
4 . Adopts 4 pieces high Precision spiral knives, low noise, clear
perforation, adopt gearbox to have bigger range.
5 . Three horizontal type back stands, pneumatic loading system,
with wide driving flat belts; each jumbo roll can be adjusted
independently.
6 . Embossment Unit: adopt point to point embossing rollers, making the
two layers match well, the paper is soft and has clear patterns
7. Adopt jogging switches for wearing the paper, easy and safe to
operate.
Factory Sale Low Price Tissue Paper Production Line Toilet Paper
Making Machine For Sale
Features:
Automatic High Speed Toilet Paper/ Maxi Roll Rewinding Machine is
for toilet paper roll/maxi roll processing.
Machine have core feeding unit, can do both with and without core.
Raw material from jumbo roll after full embossing or edge
embossing, then perforation, end cutting and spray the tail glue
become a log. Then it can working with cutting machine and packing
machine to become the finished products. The machine is controlled
by PLC, people operate it through touch screen, the whole process
is automatic, easy to operate, lower the man cost. And Our machine
can special-made according to clients' requirements.
Model | 1092B | 1575B | 1760B | 2150B | 2200B | 2500B | 2800B |
Jumbo Roll Max. width | 1350mm | 1750mm | 1880mm | 2000mm | 2150mm | 2400mm | 2750mm |
Max. Jumbo Roll diameter
| 2-3 stands (pls specify when order)
Paper gram weight 13-16 g/m2 |
Jumbo Roll Standings
| Standardφ3"(76.2mm) (Other sizes specified)
|
Data setting
| HMI |
Programming controller
| PLC, touch screen
|
Operate Speed
| 0-230m/min 15000-25000 rolls/8hours |
Finished Log Outer dia. | φ90-140mm |
Finished Log Inner dia. | φ38-76mm |
Perforation Distance | 100-150mm |
Mechanical driving
| Driving by Stepless gear box
|
Air -system
| 3HP air compressor, min. pressure 5kg/cm2pa ( provide by user)
|
Main driving
| Frequency conversion speed regulation 7.5-15KW 380V,50HZ
|
Embossing unit
| Steel to rubber
|
Dimensions | 6x3x1.7 (length x width x height);(m)
|
Weight | 3T-4T(depends on the Model you have )
|
Options: | |
Embossment Roller | Plane, Single Set, Double Sets Can be ordered |
Color Printing Unit
| 1-2 Colors can be order
|
Lamination Unit
| Can be Ordered
|
Edge-Embossing Line
| Steel to Steel Operate by Pneumatic
|
Deco Color Lamination Parts:
